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Innovation · Product Strategy · Manufacturing Consulting · Melbourne, est. 2013 1300 765 926info@polyconint.comBook an obligation-free discussion

LEAN Six Sigma

Speed and quality, improved together.

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Manufacturing Excellence

Lean Six Sigma combines the flow and waste-reduction power of Lean with the statistical rigour of Six Sigma. We help organisations deploy it properly: choosing the right projects, developing the right people and tracking real financial benefits.

Whether you need a single high-impact project delivered or an organisation-wide deployment, we bring the structure, coaching and governance that turn Lean Six Sigma into bottom-line results.

  • Mid-sized and large manufacturers building a continuous improvement function
  • Organisations whose improvement projects lack structure or proven results
  • Leadership teams that want a single, coherent operational excellence framework
How it works

Lean Six Sigma deployment roadmap.

Every engagement follows a clear, staged process with defined decision gates, so you always know where your project stands and what happens next.

Lean Six Sigma deployment roadmap
  1. 01
    AlignLeadership goals and roadmap
  2. 02
    SelectProject pipeline by value
  3. 03
    TrainBelts on live projects
  4. 04
    DeliverDMAIC and kaizen projects
  5. 05
    ◆ GateValidateFinance signs off savings
  6. 06
    SustainGovernance and culture
StageDecision gate / approval
Outcomes

What changes for your business.

Measurable savings

Benefits validated with your finance team, not estimated.

Internal capability

Belts who can lead improvement long after we leave.

A system, not a project

Governance that keeps a pipeline of improvements flowing.

FAQ

LEAN Six Sigma: common questions.

How do you choose which projects to run?

We score candidate projects against strategic fit, financial impact, data availability and time to benefit, then agree a prioritised list with leadership.

What return should we expect?

We only launch projects with a defined financial target agreed with your team. Well-selected projects commonly pay back their cost within months.

Typical project scope

3–6 month pilot projects; 12-month deployment programs with belt training and coaching.

Every engagement starts with a free consultation and a fixed-scope proposal with clear deliverables, timing and success measures.

Discuss your project
Start a conversation

Let’s turn your next idea into a market-ready product.

Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.

  • Free initial consultation with a senior engineer
  • Response within one business day
  • Confidentiality and NDA available on request
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