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Innovation · Product Strategy · Manufacturing Consulting · Melbourne, est. 2013 1300 765 926info@polyconint.comBook an obligation-free discussion

Process Validation & Requalification

Prove the new site makes the same good parts.

Manufacturing Transfer

We validate the transferred process with capability studies, PPAP or IQ/OQ/PQ, and manage customer re-approval so production can start quickly.

What’s included

Validation strategy
IQ/OQ/PQ for regulated products
Capability studies (Cpk)
PPAP and first article inspection
Customer approval management
Gap closure

What you receive

01Validation protocols and reports
02Capability results
03PPAP package
04Customer approval

Benefits

Fast approval

Evidence ready when customers ask.

Equal or better quality

Capability proven with data.

Compliance

Meets automotive and medical requirements.

Where this fits in the process

Manufacturing transfer roadmap
  1. 01
    AssessWhat, where, savings and risk
  2. 02
    CaptureDocument process and know-how
  3. 03
    Bridge stockBuild cover for the move
  4. 04
    RelocateMove tools and equipment
  5. 05
    ◆ GateValidateIQ/OQ/PQ, PPAP, Cpk
  6. 06
    Ramp-upLean standard work to full rate
  7. 07
    Close-outSavings confirmed, lessons captured
StageDecision gate / approval
Typical scope for Manufacturing Transfer

Transfer plans in 2–4 weeks; full transfers typically 3–9 months depending on complexity.

At both the sending and receiving sites. Every engagement starts with a free consultation and a fixed-scope proposal.

Start a conversation

Let’s turn your next idea into a market-ready product.

Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.

  • Free initial consultation with a senior engineer
  • Response within one business day
  • Confidentiality and NDA available on request
ServingAustralia · New Zealand · United Kingdom · United States · Asia

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