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Innovation · Product Strategy · Manufacturing Consulting · Melbourne, est. 2013 1300 765 926info@polyconint.comBook an obligation-free discussion

Rapid Prototyping & Testing

Hold it, test it and prove it before tooling.

Strategic Product Development

A prototype in the hand reveals problems no screen ever will. We plan and produce prototypes using 3D printing, CNC machining, vacuum casting and soft tooling, then run functional, fit and user tests so design decisions are based on evidence, not assumptions.

What’s included

Prototype strategy matched to each design question
SLA, SLS, FDM and MJF 3D printing
CNC machined and vacuum cast prototypes
Fit, function and assembly trials
Drop, load, thermal and life testing
Test reports with recommended design changes

What you receive

01Physical prototypes
02Test plan and test report
03Design change recommendations
04Updated CAD after each loop

Benefits

Risk retired early

Problems found for hundreds of dollars, not tens of thousands.

Better user feedback

Customers react to a real object, not a render.

Confident tooling sign-off

Steel is cut on a design that has been proven.

Where this fits in the process

Strategic product development stage-gate process
  1. 01
    StrategyMarket, target cost and product brief
  2. 02
    ◆ Gate 1ConceptConcepts, feasibility and selection
  3. 03
    DesignDetailed design, DFM/DFA and DFMEA
  4. 04
    ◆ Gate 2PrototypeBuild, test and refine
  5. 05
    IndustrialiseTooling, suppliers and validation
  6. 06
    ◆ Gate 3LaunchPilot, ramp-up and handover
StageDecision gate / approval
Typical scope for Strategic Product Development

8–24 weeks from concept to production release, or a focused 2–4 week DFM review of an existing design.

On-site and remote, with weekly design reviews. Every engagement starts with a free consultation and a fixed-scope proposal.

Start a conversation

Let’s turn your next idea into a market-ready product.

Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.

  • Free initial consultation with a senior engineer
  • Response within one business day
  • Confidentiality and NDA available on request
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