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Innovation · Product Strategy · Manufacturing Consulting · Melbourne, est. 2013 1300 765 926info@polyconint.comBook an obligation-free discussion

Total Productive Maintenance (TPM)

Reliable equipment owned by everyone.

LEAN Manufacturing

Breakdowns and minor stops quietly destroy capacity. TPM shares responsibility for equipment between operators and maintenance. We implement autonomous maintenance, planned maintenance and focused improvement to lift equipment reliability.

What’s included

Equipment criticality assessment
Autonomous maintenance (operator care)
Planned and preventive maintenance
Breakdown root-cause analysis
Spare parts strategy
MTBF and MTTR tracking

What you receive

01TPM roadmap
02Autonomous maintenance standards
03Preventive maintenance plans
04Reliability KPIs

Benefits

Fewer breakdowns

Problems caught before failure.

Higher OEE

Availability losses reduced.

Lower maintenance cost

Planned work replaces emergencies.

Where this fits in the process

Lean transformation flow
  1. 01
    ValueDefine value from the customer
  2. 02
    MapValue stream mapping
  3. 03
    FlowRemove waiting and batches
  4. 04
    PullKanban and supermarkets
  5. 05
    PerfectContinuous improvement
Each cycle raises the standard
StageDecision gate / approval
Typical scope for LEAN Manufacturing

Value stream assessment in 1–2 weeks; lean implementation programs over 3–12 months.

On-site workshops, gemba coaching and remote follow-up. Every engagement starts with a free consultation and a fixed-scope proposal.

Start a conversation

Let’s turn your next idea into a market-ready product.

Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.

  • Free initial consultation with a senior engineer
  • Response within one business day
  • Confidentiality and NDA available on request
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