Innovation with direction, governance and a return.
Feedback from manufacturers we have worked with on product development, moulding, operational excellence, training and AI.
Feedback from manufacturers we have worked with across Australia, New Zealand, the United Kingdom and the United States.
“Polycon redesigned our housing assembly and reworked the moulding process at the same time. Our reject rate fell from 8% to under 2% and we took nine seconds out of every cycle.”
“They managed our tooling in China from design approval to PPAP. For the first time, an overseas tool arrived on time and our parts passed inspection on the first submission.”
“Our Green Belts delivered real projects during the training, not just classroom exercises. The program paid for itself before the course had even finished.”
“The kaizen week changed how our team thinks about changeovers. We went from 95 minutes to 28, and the operators designed most of the improvements themselves.”
“Polycon took our prototype and made it manufacturable. Fewer parts, a simpler assembly and production samples in time for our investors.”
“Practical, data-driven and easy to work with. Their DFM review on a new enclosure saved us a tooling modification we would otherwise have paid for twice.”
“We expected an AI strategy deck. Instead we got automated quoting live within six weeks and a roadmap our board actually approved.”
“Their Six Sigma team found the root cause of a defect we had chased for two years. Clear analysis, clear actions and it has not come back.”
Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.
Prefer to give us the full picture? Use the detailed project enquiry form