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Innovation · Product Strategy · Manufacturing Consulting · Melbourne, est. 2013 1300 765 926info@polyconint.comBook an obligation-free discussion

Plastic Material Selection

The right polymer for performance, process and price.

Plastic Part & Assembly Design

With thousands of grades available, choosing the wrong plastic is easy and expensive. We match polymers to your mechanical, thermal, chemical, regulatory and cosmetic requirements, and balance them against processability, supply security and cost.

What’s included

Requirements and operating environment review
Shortlisting from commodity to high-performance grades
Regulatory checks: food contact, UL94, RoHS, REACH
Recycled and bio-based alternatives
Supplier data and cost comparison
Test plan for final selection

What you receive

01Material selection matrix
02Recommended grades and alternates
03Datasheet summary
04Validation test plan

Benefits

Fewer failures

Materials matched to real service conditions.

Cost control

No over-specified, overpriced grades.

Supply resilience

Approved alternates ready if supply tightens.

Where this fits in the process

Plastic part design flow
  1. 01
    RequirementsLoads, environment, cosmetics
  2. 02
    MaterialPolymer and grade selection
  3. 03
    GeometryWalls, ribs, snaps, joints
  4. 04
    AnalysisFEA and mould flow
  5. 05
    PrototypeTest in production material
  6. 06
    ◆ GateReleaseDrawings ready for tooling
StageDecision gate / approval
Typical scope for Plastic Part & Assembly Design

Single-part design reviews in 1–2 weeks; full assembly design programs over 4–12 weeks.

Remote design with on-site reviews as needed. Every engagement starts with a free consultation and a fixed-scope proposal.

Start a conversation

Let’s turn your next idea into a market-ready product.

Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.

  • Free initial consultation with a senior engineer
  • Response within one business day
  • Confidentiality and NDA available on request
ServingAustralia · New Zealand · United Kingdom · United States · Asia

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