Electro-Mechanical Product Development
Mechanics, electronics and firmware, integrated.
Our specialisation is electro-mechanical products: enclosures, mechanisms, PCBs, cabling and firmware working together. We integrate mechanical and electronic design so products fit, seal, cool, pass compliance and assemble efficiently.
What’s included
What you receive
Benefits
Fewer integration problems
Mechanics and electronics designed together.
Compliance first time
EMC, safety and IP ratings designed in.
Lower assembly cost
Products designed for efficient build.
Processes we manage
Plastics
- Injection moulding
- Overmoulding & insert moulding
- Two-shot moulding
- Blow moulding
- Extrusion
- Thermoforming
Sheet metal
- Laser cutting
- Sheet metal folding & bending
- Progressive stamping
- Drawing & deep drawing
- Metal spinning
- Welding & fabrication
Machining & casting
- CNC milling
- CNC turning
- Sand casting
- Pressure die casting
- Investment casting
- Forging
Electronics & assembly
- PCB assembly (SMT)
- Cable & wire harness
- Electro-mechanical assembly
- Testing & programming
- Cleanroom assembly
- Packaging
Finishing
- Powder coating
- Anodising
- Plating
- Pad & screen printing
- Laser marking
- Texturing & polishing
Where this fits in the process
- 01StrategyMarket, target cost and product brief
- 02◆ Gate 1ConceptConcepts, feasibility and selection
- 03DesignDetailed design, DFM/DFA and DFMEA
- 04◆ Gate 2PrototypeBuild, test and refine
- 05IndustrialiseTooling, suppliers and validation
- 06◆ Gate 3LaunchPilot, ramp-up and handover
8–24 weeks from concept to production release, or a focused 2–4 week DFM review of an existing design.
On-site and remote, with weekly design reviews. Every engagement starts with a free consultation and a fixed-scope proposal.
More Strategic Product Development services.
Concept Design & Validation
Find the idea worth building, then prove it.
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3D CAD Modelling & Engineering Drawings
Production-ready models and drawings, done properly.
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Rapid Prototyping & Testing
Hold it, test it and prove it before tooling.
Learn moreLet’s turn your next idea into a market-ready product.
Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.
- Free initial consultation with a senior engineer
- Response within one business day
- Confidentiality and NDA available on request
Prefer to give us the full picture? Use the detailed project enquiry form