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Innovation · Product Strategy · Manufacturing Consulting · Melbourne, est. 2013 1300 765 926info@polyconint.comBook an obligation-free discussion

Production Ramp-Up Planning

Reach rated capacity and quality, fast.

Greenfield Manufacturing & Ramp-Up

We plan the ramp from first parts to full output with weekly targets, daily reviews and rapid problem solving, applying Lean to remove the constraints that slow every new operation.

What’s included

Ramp-up curve and weekly targets
Daily performance reviews
Rapid problem solving at the source
OEE and quality tracking
Bottleneck management
Supervisor coaching

What you receive

01Ramp-up plan
02Daily management boards
03Issue log and closures
04Ramp-up report

Benefits

Faster ramp-up

Full output sooner.

Stable quality

Problems fixed at the source.

Early payback

Revenue flows sooner.

Where this fits in the process

Greenfield factory and ramp-up roadmap
  1. 01
    ◆ GateBusiness caseSite selection and investment
  2. 02
    Lean designFlow-first layout
  3. 03
    Build & equipConstruction, FAT and SAT
  4. 04
    People & systemsHiring, training, QMS, ERP
  5. 05
    ◆ GatePilot runsValidation and certification
  6. 06
    Ramp-upWeekly targets to rated capacity
  7. 07
    OptimiseKaizen and OEE improvement
StageDecision gate / approval
Typical scope for Greenfield Manufacturing & Ramp-Up

Concept and business case in 4–8 weeks; design to ramp-up over 6–18 months.

On-site through design, commissioning and ramp-up. Every engagement starts with a free consultation and a fixed-scope proposal.

Start a conversation

Let’s turn your next idea into a market-ready product.

Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.

  • Free initial consultation with a senior engineer
  • Response within one business day
  • Confidentiality and NDA available on request
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