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Innovation · Product Strategy · Manufacturing Consulting · Melbourne, est. 2013 1300 765 926info@polyconint.comBook an obligation-free discussion

DFM Review

An expert check before you commit to tooling.

Injection Moulding

A Design for Manufacturability review is the best-value hour in any moulding project. We review your part design against proven moulding guidelines and your chosen material, flag every risk to quality, cost and cycle time, and show exactly how to fix it.

What’s included

Wall thickness and flow length analysis
Draft and undercut review
Sink, warpage and weld line risk assessment
Gate location and cosmetic surface review
Tolerance achievability check
Material suitability review

What you receive

01Illustrated DFM report
02Prioritised list of design changes
03Marked-up CAD screenshots
04Review call with your engineers

Benefits

Avoid tool rework

Changes made in CAD, not in hardened steel.

Faster approval

Fewer trial loops before parts are approved.

Independent view

Advice that is not tied to any toolmaker.

Where this fits in the process

Tooling and moulding development flow
  1. 01
    Part designMouldable design and material
  2. 02
    ◆ GateDFM reviewRisks found before steel
  3. 03
    Tool designGating, cooling, ejection approved
  4. 04
    Tool buildTracked weekly with photos
  5. 05
    Mould trialsT1 to final, scientific moulding
  6. 06
    ◆ GatePPAP / FAICapability proven, parts approved
  7. 07
    ProductionStable, documented process
StageDecision gate / approval
Typical scope for Injection Moulding

Defect troubleshooting in 1–3 weeks; full tooling development and launch management over 8–20 weeks.

On the shop floor at your site, your moulder’s or your overseas toolmaker’s. Every engagement starts with a free consultation and a fixed-scope proposal.

Start a conversation

Let’s turn your next idea into a market-ready product.

Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.

  • Free initial consultation with a senior engineer
  • Response within one business day
  • Confidentiality and NDA available on request
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