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Innovation · Product Strategy · Manufacturing Consulting · Melbourne, est. 2013 1300 765 926info@polyconint.comBook an obligation-free discussion

Statistical Process Control (SPC)

Detect process drift before it makes bad parts.

Six Sigma

SPC tells you when a process has changed, before it produces scrap. We select critical characteristics, set up control charts and reaction plans, and train operators to respond correctly to signals.

What’s included

Critical characteristic selection
Control chart selection and setup
Control limit calculation
Reaction plans for out-of-control signals
SPC software and digital tools
Operator and supervisor training

What you receive

01SPC implementation plan
02Control charts
03Reaction plans
04Training records

Benefits

Prevention over detection

Problems stopped at the source.

Less inspection

Confidence in a stable process.

Continuous evidence

Data for audits and customers.

Where this fits in the process

DMAIC problem-solving flow
  1. 01
    ◆ TollgateDefineProblem, goal and charter
  2. 02
    ◆ TollgateMeasureBaseline and MSA
  3. 03
    ◆ TollgateAnalyseRoot causes proven
  4. 04
    ◆ TollgateImproveSolutions piloted
  5. 05
    ◆ TollgateControlSPC and control plan
StageDecision gate / approval
Typical scope for Six Sigma

Individual DMAIC projects over 3–6 months, or targeted capability studies in 2–4 weeks.

Hybrid: on-site data collection, remote analysis and reviews. Every engagement starts with a free consultation and a fixed-scope proposal.

Start a conversation

Let’s turn your next idea into a market-ready product.

Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.

  • Free initial consultation with a senior engineer
  • Response within one business day
  • Confidentiality and NDA available on request
ServingAustralia · New Zealand · United Kingdom · United States · Asia

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