Bottleneck & Capacity Analysis
Find the constraint and lift the whole system.
Your output is set by your bottleneck. We use constraint analysis and capacity modelling to locate the true limiting step, exploit and elevate it, and plan capacity for growth before you spend on new equipment.
What’s included
What you receive
Benefits
Higher throughput
The whole plant speeds up when the constraint does.
Smarter capex
Spend only where it lifts output.
Reliable delivery
Plans built on real capacity.
Where this fits in the process
- 01MeasureOEE, output and losses
- 02AnalyseConstraint and loss Pareto
- 03ImproveSMED, balancing, layout
- 04StandardiseStandard work and KPIs
- 05SustainDaily management
1–2 week diagnostic, followed by a 3–6 month implementation program.
On-site, working alongside your operations team. Every engagement starts with a free consultation and a fixed-scope proposal.
More Productivity Improvement services.
Operational Assessment & Benchmarking
A clear, data-backed picture of where you stand.
Learn more
OEE Improvement
Get more good parts from every machine hour.
Learn more
SMED & Changeover Reduction
Cut changeover time and make smaller batches pay.
Learn moreLet’s turn your next idea into a market-ready product.
Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.
- Free initial consultation with a senior engineer
- Response within one business day
- Confidentiality and NDA available on request
Prefer to give us the full picture? Use the detailed project enquiry form