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Innovation · Product Strategy · Manufacturing Consulting · Melbourne, est. 2013 1300 765 926info@polyconint.comBook an obligation-free discussion

Mould Design Review & Improvements

Better cooling, gating and venting for better parts.

Injection Moulding

Poor mould design shows up every shift as scrap, long cycles and maintenance downtime. We review new and existing mould designs, gating, runners, cooling, venting and ejection, and recommend practical improvements that raise quality and output.

What’s included

Gate and runner system review
Hot runner specification and balancing
Cooling circuit layout and conformal cooling options
Venting and ejection review
Slides, lifters and wear surface checks
Upgrade plan for existing tools

What you receive

01Mould design review report
02Recommended modifications with cost/benefit
03Revised cooling and gating layouts
04Implementation support

Benefits

Shorter cycle times

Better cooling often removes seconds per shot.

Less maintenance

Wear and venting issues fixed at the source.

Higher yield

Stable filling and ejection across all cavities.

Where this fits in the process

Tooling and moulding development flow
  1. 01
    Part designMouldable design and material
  2. 02
    ◆ GateDFM reviewRisks found before steel
  3. 03
    Tool designGating, cooling, ejection approved
  4. 04
    Tool buildTracked weekly with photos
  5. 05
    Mould trialsT1 to final, scientific moulding
  6. 06
    ◆ GatePPAP / FAICapability proven, parts approved
  7. 07
    ProductionStable, documented process
StageDecision gate / approval
Typical scope for Injection Moulding

Defect troubleshooting in 1–3 weeks; full tooling development and launch management over 8–20 weeks.

On the shop floor at your site, your moulder’s or your overseas toolmaker’s. Every engagement starts with a free consultation and a fixed-scope proposal.

Start a conversation

Let’s turn your next idea into a market-ready product.

Whether it’s a bold new product, a strategy that needs sharpening or an operation that should be doing more, a conversation with a senior consultant is the fastest way to find out what’s possible.

  • Free initial consultation with a senior engineer
  • Response within one business day
  • Confidentiality and NDA available on request
ServingAustralia · New Zealand · United Kingdom · United States · Asia

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